Lead-free solder bar is used where the product being assembled is required to be lead-free or your assembly requires a higher temperature solder. Common lead-bearing solder alloys have melting points of 361°F - 413°F, while Lead-Free solder bars melt at 426-590°F, depending on the alloy.
Melting lead-free bar in a solder pot can be quicker, and easier to automate, than soldering by hand with wire. Tri-Bar is a stick of solder that can be hand-held to provide a larger volume than wire solder for making soldered sheet metal seams. Solder pots that have a pump creating a wave are called wave solder machines or solder fountains. A static solder pot has no pump, so the part is simply dipped into the solder's surface.
WHICH LEAD-FREE SOLDER BAR SHOULD I USE ?
All lead-free solder bar alloys contain mostly Tin. Lead-free industrial solders have between 95% and 99.3% Tin, with the balance either Silver, Copper, Antimony or a combination. For tinning wires or component leads only, pure tin bar is the recommended choice. With a melting point of 450°F, pure tin coats parts with a protective layer so they can be soldered into an assembly later. Tinning pots can run on pure tin by itself, and it can also be added to a lead-free pot as a "sweetener" to adjust the blend.
To join parts, choose an alloy rather than pure tin: adding Silver or Copper gives a stronger joint (inter-metallic bond). For the highest joint strength SAC305 or Sn96 lead-free alloys containing 3.0% or 3.7% Silver is your best choice. The silver content in these alloys, however, makes it more expensive. If cost is most important to you then 97/3 (with 3% Copper) or 99.3% Tin, 0.7% Copper alloys would be good choices.
For soldering automotive parts 97/3 lead-free solder alloy is widely used. The 3% Copper content in 97/3 gives it the highest electrical conductivity of any solder, better for assembling high amp electrical parts. For sheet metal assemblies requiring lead-free solder 97/3 alloy is the industry-approved solder alloy.